3D assembly video sample
A 4-burner gas grill on a cart, steps 1 to 16 of its manual.
What happens in the video
- Parts The cart panels, firebox, doors and castors; 37 screws and caps from the bag, in 8 kinds; 4 AA cells
- Step 1 Side panels hooked onto the rear panel's 4 fitted screws, then tightened · #3 square driver
- Step 2 The three panels turned over; the base lowered on · no hardware
- Step 3 Castor brackets and base trim joined on top of the carton · 2× #8 × 1/2 in screw
- Step 4 That frame set on the upside-down cart · 8× #14 × 3/4 in hex screw
- Step 5 Firebox upside down on the carton; grease rails and bale · 4× #8 × 1/2 in pointed screw, 1× #10-24 × 3/4 in screw
- Step 6 The cart lowered onto the firebox; the match-light stick hung · 2× 1/4-20 × 3/4 in screw
- Step 7 Hose bracket inside the side panel · 2× #10-24 × 3/8 in screw
- Step 8 Battery pack, 3 AA cells and its cap · 2× #8 × 1/2 in screw
- Step 9 Electronic ignitor wired to the burner electrodes, 1 AA cell · no bag hardware
- Step 10 Magnet on the base · 2× #8 × 1/2 in screw
- Step 11 Cabinet bracket between the doors · 2× 1/4-20 × 3/4 in screw
- Step 12 Tank brackets, outside and inside · 1× 1/4-20 × 5/8 in screw, 1× 1/4-20 nut (they come fitted, not in the bag)
- Step 13 Handles onto both doors, screwed from inside · 4× #14 × 3/8 in hex screw (they come fitted, not in the bag)
- Step 14 Doors hung on their pins · 2× 1/4-20 × 1 in shoulder screw
- Step 15 Castors pushed in, caps on · 4× castor cap
- Step 16 The grill turned upright onto its castors, the firebox fixed to the cart · 6× 1/4-20 × 3/4 in screw
- Done Upright on its castors, firebox on the cart, doors hung. The manual's steps 17 to 25 aren't in this sample.
Where it differs from the manual
A sample we made from the maker's public manual: not made for, paid for or approved by the maker. Its name, logo and model are left out, and the manual's pages aren't shown.
- This sample stops after step 16 of the manual's 25: the cart, firebox and doors. The shelves, side burner, grease tray, lid, grids and the rest (steps 17 to 25) aren't shown.
- The manual's step pages have no words; the step lines here are ours, read from its drawings.
- The manual doesn't say which tool goes with which screw; we matched them by size.
- The manual prints no part sizes; the parts are sized from its drawings.
- Inside the firebox, the burners, hose and regulator are simplified.
- The carton is plain: the maker's name printed on it is left off.
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